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Nagao System INC. is a professional group specializing in physics and chemistry instruments such as original fine pulverization, dispersion and mixing.

TEL. +81-44-954-4486

1-9-30 Katahira Asao-Ward Kawasaki-City Kanagawa-Pref, 215-0023 JAPAN

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(Medium Size) 3D Ball Mill(3D Reactor)(Middle Size)3D Ball Mill

(Medium Size)3D Ball Mill(3D Reactor)】

3D Ball Mill MOVIE(Ver.1)3D Ball Mill MOVIE(Ver.2)3D Ball Mill MOVIE(Ver.3)

LEAFLET

Presentation@10minPresentationA3min

PresentationB10minPresentationC3min

PresentationD30sec

 3D Reactor MOVIE(Ver.1) 3D Reactor MOVIE(Ver.2) 3D Reactor MOVIE(Ver.5)

     Comparision Data 2D Rotaton⇒3D Rotation Experiment DataExperiment DataExperiment DataExperiment DataExperiment data    3D Ball Mill CNT dispersion

Please feel the difference between the conventional high speed 2D rotation motion (critical) and 【unknown area】 high speed 3D rotation motion (non critical).

The high-speed 3D rotation realizing non-criticality enabled non-solidification, high homogeneity mixing, dispersion, milling!

High-speed 3D rotation rotation can be expected to further reduce mixing unevenness and further improve milling uniformity.

Weak points of the high speed 2D rotation are affected by gravity.
It agglomerates at the bottom with high specific gravity and fine material.
However, high-speed 3D rotation makes full use of the inner wall surface of the container.
It is the greatest feature that it does not give agglomeration time even with high specific gravity or fine material.



・Jap.Pat. 4974283 Clinostat
・Jap.Pat. 5666220 Three-dimention ball mill
・Jap.Pat. 5620088 Waste decomposition
・Jap.L.O. 2012-176331 Three-demention ball mill and ball mill and milling machines
・Jap.Pat. 5620027 Mixing device rotation
・USA.Pat. 6,387,298 B1 Luminescent Materials
【PCT】
PCT/JP2016/063183 Mixing method and rotating device

【(Medium Size) 3D Ball Mill(3D Reactor)】

3D ball mill(3D Reactor) which our company independently developed and got a patent can not imitate other companies. A device of 3D high speed rotation is a products not found anywhere.

【Characteristics of 3D Ball Mill(3D Reactor)】
Wet & dry milling, mixing, mechanical alloying, mechanochemical reaction, production of amorphous material.
Because the entire container is used, milling and mixing heat hardly occurs. (Can be used for organic matter and inorganic matter.)
 
Goods that are good at milling and mixing to substances of mm or less such as automobiles, automobile parts, metals, electric machinery, batteries, chemicals, fibers, paints, glasses, pharmaceuticals, cosmetics,

 
Fine particles have an effect of enhancing synthetic strength, reactivity, conductivity, and thermal conductivity.

The 3D ball mill(3D Reactor) is a ball mill having two vertical and horizontal rotation axes, like a gyroscope alone. By adjusting the rotation of the two axes, the ball moves in a random direction, making it possible to efficiently millimg and mixure using the whole container.
★ For Milling, "3D Ball Mill"
★ For mixture, "3D Reactor"
More than usable.

Super points of 3D Ball Mill(3D Reactor)
@Dry process pulverization without aggragation
ALow thermogenesis with spherical motion
BUniform pulverization, mixing and dispersion
CNon-criticality based on high-speed rotation motion
DUniform mixing without blade
EUtilizing friction force and achieved pulverization with maintaining particle form

【Merit】
@Thermogenesis problem in 2D rotation pulverization

【Solution】
・Utilizing the entire inner area of the container promotes the dispersion of frictional heat and its generation. Effective with organic and inorganic substances.

AUneven particle size in 2D rotation pulverization
【Solution】
・Batched pulverization utilizing friction force of high-speed 3D rotation. Rounded particle form and uniform particle size.

BSolidification in 2D rotation dry pulverization
【Solution】
・Achieving no solidification by high-speed 3D rotation dry pulverization.

CUneven 2D rotation mixing (because of only one axis)
【Solution】
・Without blade. High-speed 3D rotation makes it possible to use entire inner area of container efficiently. Low thermogenesis and uniform mixing can be achieved.

【3D Ball Mill (3D Reactor) Recent Device Usage Example】
・Mixing and dispersion of 3D Printers.
(Mixing and dispersion of ceramics and resin, etc.)
・Mixing and dispersion of electro conductive Pastes and Inks for electronics.
(For example, mixing and dispersion having a difference in specific gravity between metal and resin)
・Mixing and dispersion of battery material(positive electrode material,negative electrode material), phosphor, magnetic material.

・Mixing and dispersion of special Inks such as printer.
(For example, mixing and dispersion of metal or glass and organic solvent)
・Mixing and dispersion of Medicines and Cosmetics sensitive to thermal change.
・Multiple special solvent emulsions, mixing and dispersion.
・Mixture and dispersion of organic light emitting display.
・Optical resolution of pharmaceuticals.

【Advantages of Introducing 3D Ball Mill (3D Reactor)】
・Manufacturing loss (Irregular) reduction by improving uniformity.
・Reduction of raw material costs by miniaturization and highly uniform mixing.
・Reduction of manufacturing time and personnel cost.
・Introduced manufacturing method which could not be solved by existing equipment. (Differentiation from other companies)


【(Medium Size) Table top type 2-axis control 3D Ball Mill 「3D-210-D2」(3D Reactor) 】
【PC control version (Manual & Program operation) available】

Since there are no critical rotation limit in rotating ball mill and segregat- ed distribution of the sample in the common planetary ball mill, highly efficient pulverization (milling) , mixture, dispersion or mechano-chemical reactions are expected due mainly to give energy to the sample quite uniformly through the three dimensional motion with two-rotation axes.
★ For milling,「3D Ball Mill」
★ For mixture,「3D Reactor」
It is possible to do.
【Main features】
・ Nano milling, mixture, dispersion
・ Mechanochemical reaction.
・ Mechanical alloying.
・ Amorphous.
・ Dry non-solidification pulverization, mixture, dispersion .
(3D milling and mixing do not give time to solidify without being affected by gravity.)
・ Small heat generation during pulverization, mixture, dispersion .
(Because the milling ball and milling / mixture collide with the whole container surface, impact heat is dispersed.)
Realized.
・ It can also be used for mixing substances with different specific gravity and viscosity.
(It can be used as a 3D Reactor.)

The size of 3D-210-D2 became more compact than 3D-180.
The container diameter is 210 mm at maximum.
The product specifications are as follows:
・Equipment housing color : gray, white
・Dimensions: W495 × H550 × D420 mm.
・Weight: 48 kg.
・Main axis(Upper and lower direction) Revolution speed: 0〜300rpm
・3D axis(Left and right direction) Revolution speed: 0〜600rpm 
・(Main axis + 3D axis rotation speed= 0 to 900 rpm)
・Reverse operation possible (2D tumbling ball mill and 3D ball mill switchable).
・Power supply: Two DC brushless motors (AC100V or 220V, 300W).
・Container: Diameter 210 stainless steel (semi-) spherical container, etc.
・Option: 700ml zirconia container attachable.
・1 batch throughput: Metal container about 100g(ml)〜1,200g(ml)
            Ceramics container about 100g(ml)〜500g(ml)
★Design and specifications are subject to change without notice.


【(Medium Size) 3D Ball Mill (3D Reactor)「3D-180」】

Since there are no critical rotation limit in rotating ball mill and segregat- ed distribution of the sample in the common planetary ball mill, highly efficient pulverization (milling) , mixture, dispersion or mechano-chemical reactions are expected due mainly to give energy to the sample quite uniformly through the three dimensional motion with two-rotation axes.
★ For milling,「3D Ball Mill」
★ For mixture,「3D Reactor」
It is possible to do.
【Main features】
・ Nano milling, mixture, dispersion .
・ Mechanochemical reaction.
・ Mechanical alloying.
・ Amorphous.
・ Dry non-solidification pulverization, mixture, dispersion .
(3D milling and mixing do not give time to solidify without being affected by gravity.)
・ Small heat generation during pulverization, mixture, dispersion .
(Because the milling ball and milling / mixture collide with the whole container surface, impact heat is dispersed.)
Realized.
・ It can also be used for mixing substances with different specific gravity and viscosity.
(It can be used as a 3D Reactor.)

3D-180 is a solid device specification.

The products specifications are as follows:
・Equipment housing color : gray, white
・Dimensions: width 680 mm × depth 600 mm × height 660 mm

・Weight: 68 kg
・Main shaft (Upper and lower direction) Rotation speed: 0 to 500 rpm
・Three-dimensional axis (Left and right direction) Rotation speed: 0 to 500 rpm
           (Main axis + three-dimensional axis rotation speed = 0 to 1,000 rpm)
・Reversible operation possible (2 dimensional rolling ball mill and 3 dimensional ball mill switchable)
・Power supply: 2 DC brushless motors with AC 100 V or 220V, 300 W used
・Container: φ 180 mm stainless steel made (semi) spherical container and others
           : 700 ml zirconia container can be installed
・1 batch throughput: Metal container about 100g(ml)〜1,200g(ml)
           Ceramics container about 100g(ml)〜500g(ml)
★Design and specifications are subject to change without notice.


【(Medium Size) Table top type 1-axis control 3D Ball Mill (3D Reactor)「3D-180S」】
Medium-size three-dimensional ball mill 3D-180S is a single motor, a ball mill with two vertical and horizontal rotation axes like gyroscope alone.

By adjusting the rotation of the two axes, the ball moves in a random direction, making it possible to efficiently milling and mixure using the whole container.
★ For milling,「3D Ball Mill」
★ For mixture,「3D Reactor」
It is possible to do.
【Main features】
・ Nano milling, mixture, dispersion .
・ Mechanochemical reaction.
・ Mechanical alloying.
・ Amorphous.
・ Dry non-solidification pulverization, mixture, dispersion .
(3D milling and mixing do not give time to solidify without being affected by gravity.)
・ Small heat generation during pulverization, mixture, dispersion .
(Because the milling ball and milling / mixture collide with the whole container surface, impact heat is dispersed.)
Realized.
・Equipment housing color : gray, white
・ It can also be used for mixing substances with different specific gravity and viscosity.
(It can be used as a 3D reactor.)

・The medium-size 3D ball mill "3D-180S" is a single motor, a ball mill with two vertical and horizontal rotation axes, like a gyroscope alone.
・The products specifications are as follows:
・Dimensions: width 490 mm × depth 390 mm × height 560 mm
・Weight: 38 kg
・Main shaft (Upper and lower direction) Rotation speed: 0 to 300 rpm
・3D axis (Left and right direction) Rotation speed: 0 to 280 rpm
・Timer: 1 to 30 minutes (countdown) and continuous operation
・Power supply: AC100V or 220V, 300 W - DC brushless motor use
・Pot(Container): φ 180 mm stainless steel (semi) spherical container
: 700 ml zirconia container can be installed
・1 batch throughput: Metal container about 100g(ml)〜1,200g(ml)
            Ceramics container about 100g(ml)〜500g(ml)
★Design and specifications are subject to change without notice.



【(Small Size) 3D Rotation Planetary Ball Mill (3D Reactor)「3D-Planet-D」】
A 3D planetary ball mill is a ball mill having two rotation axes in both longitudinal and transverse directions, like a gyroscope alone.By adjusting the rotation of the two axes, the ball moves in a random direction, making it possible to efficiently milling and mixure using the whole container.
★ For milling, "3D planetary ball mill".
★ For mixture, "3D Reactor".
There is the above usage method.
【Major features】
・ Nano milling, mixture, dispersion .
・ Mechanochemical reaction.
・ Mechanical alloying
・ Amorphous
・ Dry non-solidification pulverization, mixture, dispersion
(3D milling and mixing do not give time to solidify without being affected by gravity.)
・ Small heat generation during pulverization, mixture, dispersion .
(Because the millling ball and milling / mixture collide with the whole container surface, impact heat is dispersed.)
This has been realized.
It can also be used for mixing substances with different specific gravity and viscosity.
3D planet ball mill "3D-Planet-D" is the smallest capacity model corresponding to centrifuge tubes, test tubes, etc.
・Equipment housing color : gray, white
・A sample of about 1g is also possible.

・The product specifications are as follows:
・Dimensions: width 490 mm × depth 380 mm × height 550 mm × depth 380 mm
・Weight: 35 kg
・Main shaft (Upper and lower direction) Rotation speed: 0 to 800 rpm
・Three-dimensional axis (Left and right direction) Rotation speed: 0 to 320 rpm
Speed of revolutions only when vertical (Only up and down direction): 0 to 160 rpm
Rotational direction: reversible
Timer: 1 to 30 minutes (countdown) and continuous operation
・Power supply: AC100V or 220V, 300 W - DC brushless motor use
・Container: 30 ml zirconia, 30 ml alumina container etc
・Other micro tubes, test tubes, 50 ml centrifuge tubes etc can be used
★Design and specifications are subject to change without notice.

【(Our products) Major fields of use

Main Purpose Of Our Products (Pulverization, Mixing, Dispersion etc.)
・Cosmetics
・Medicines
・Glass materials
・Metal materials
・Battery materials
・Thermoelectric materials
・Metallurgical materials
・Mineral materials
・Textile materials
・Liquid crystal materials
・Battery materials
・Ceramic materials
・3D printer materials
・Automotive materials
・Automotive parts materials
・Paint materials
・Chemical materials
・Food materials
・Supplement
・Polymer materials
・Nuclear materials
・Adhesive materials
・Adhesive materials
・Powder coating materials
・Electrode materials
・Rock materials
・Emulsion
・Homogeneous mixing of chemical products such as acrylic
・Ceramics material for Molding
・Metals material for Molding
・Conductive paste for electro industry
・Conductive ink for electro industry
・Silver nanoparticles
・3D Anthena
・Thermoformed in-mold electronics
・ITP substitution
・OLED light market
・Electronic component materials
・Various sensors
・Printed thin film transistor
・Electromagnetic shield
・Others


Why are ultrafine particles required?


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バナースペース

NAGAO SYSTEM INC.

1-9-30 Katahira Asao-Ward Kawasaki-City Kanagawa-Pref, 215-0023 JAPAN

TEL +81-44-954-4486
FAX +81-44-954-8258
E-mail fnagao@rose.plala.or.jp